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Automatic Photovoltaic Film Roll-to-Roll Screen Printing Machine

A further distinctive application of screen printing is roll material printing. This process is characterized by a soft layout, a thick ink layer, and a strong covering power. One advantage of roll-to-roll screen printing is that it is not limited by the size and shape of the substrate. It is also applied to PET, PE, PP, PVC, BOPP, and other materials. Roll-to-roll screen printing, which employs the characteristics of the ink, results in an ink layer thickness that is high. Consequently, when compared with other printing methods, its prints appear to possess a greater degree of three-dimensionality. In particular, some of the more detailed materials on ink printing may be less discernible when using alternative printing methods. However, with roll-to-roll screen printing, the clarity of the printed image is greatly enhanced. Single-color, two-color, and multi-color printing can be selected according to the customer's requirements of the color group. JUIST rolled material printing equipment is a highly developed product, having been successfully developed in 2015 and subsequently sold in excess of 3,000 units over the past decade. Its low failure rate and high level of customer satisfaction have led to it being widely regarded as a highly acclaimed automatic printing equipment.

Features:

Using (CCD camera) intelligent image system, taking photos to identify the MARK point of printing, high alignment accuracy, stable alignment performance, and high efficiency, suitable for high-precision product printing.

Technical Data
Specific data Model JST1425RTR
 Max printing size 1400mm*2500mm
 Min printing size 650mm*800mm
 Screen frame size 2000mm*3400mm
 Thickness of printed glass 0.1-0.5mm
 Precision ±0.1mm
 Mechanical speed About 320-360PCS/H
 Total power 280KW
 Total weight 4000kg
 Machine dimension 48750mm*3400mm*2300mm

Applications:

Suitable for high precision film printing; Such as pen shading reflection module on multi-process printing materials, optical Film, conductive Film, LCD flexible panel, RFID, smart card, and other flexible line printing.

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About Juist

  • 27+

    Years Industry Experience

  • 150000+

    Factory Area

  • 450+

    Skillful Employees

  • 18+

    Advanced Production Line

Changzhou Juist Screen Printing Machinery Co., Ltd. is China specialiing in designing and manufacturing hydraulic winches, hydraulic motors and planetary gearboxes for more than twenty years. We are one of the professional and Customizing to optimize customers’ ingenious equipment designs is our way to stay alive robustly in the market. Over 26 years, driven by the commitment of always innovating to satisfy customers’ needs, we have developed a wide range of product lines based on our self-developed technologies. The wide spectrum of products, each correlating intimately, contains hydraulic and electric winches, planetary gearboxes, slewing drives, transmission drives, hydraulic motors, pumps and hydraulic systems.

The reliability of our products has been proven strongly in diverse applications, including not limiting industrial machinery, construction machinery, ship & deck machinery, off-shore equipment, mining and metallurgical machinery.

Besides, our product quality has been approved by multiple worldwide renowned certificate bodies. The certifications, that our products have obtained, include EC-Type Examination Certificate, BV MODE, DNV GL Certificate, EC Attestation of Conformity, Certificate of Type Approval for Marine Product and Lloyd’s Register Quality Assurance. So far, besides China, our domestic market, we have widely exported our products to the United States, Germany, the Netherlands, Australia, Russia, Turkey, Singapore, Japan, South Korea, Malaysia, Vietnam, India and Iran. Our logistics and after-sales services cover the whole world promptly and reliably for our customers’ deep interests.

HONOR & CERTIFICATE

Our products have obtained, include EC-Type Examination Certificate, BV, MODE, DNV, GL Certificate, EC Attestation of Conformity, Certificate of Type Approval for Marine Product and Lloyd’s Register Quality Assurance.

  • SGS
  • Soft copyright certificate
  • ISO9001
  • Fully automatic roll to roll CCD patent certificate
  • Fully automatic tower type coil material dryer
  • Correction and rewinding machine
  • Sheet storage machine 2020200578690
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Industry knowledge

How adaptable and flexible is the Automatic Photovoltaic Film Roll-to-Roll Screen Printing Machine when processing photovoltaic films of different thicknesses and materials?

As a key equipment in the field of photovoltaic manufacturing, the Automatic Photovoltaic Film Roll-to-Roll Screen Printing Machine is designed to fully integrate advanced technology and high flexibility to cope with the diversity and complexity of photovoltaic film materials. When processing photovoltaic films of different thicknesses and materials, the machine shows excellent adaptability and flexibility, which is mainly reflected in the following aspects:

1. Precision mechanical structure design
The machine adopts a precision mechanical structure design, including an adjustable printing platform and printing head. The printing platform can automatically adjust the support strength according to the thickness of the film to ensure that the film remains flat during the printing process and avoid printing quality problems caused by uneven material thickness. At the same time, the printing head part is designed with a flexible adjustment mechanism, which can adjust the printing pressure, angle and speed according to the material and thickness of the film to achieve precise control. This design enables the machine to easily handle photovoltaic films with thicknesses ranging from a few microns to a few millimeters.

2. Intelligent sensing and automatic adjustment system
In order to further improve adaptability and flexibility, the machine is equipped with an intelligent sensing and automatic adjustment system. The system uses high-precision sensors to monitor the thickness, material and various parameters of the film during the printing process in real time. Once the material or thickness of the film is detected to have changed, the system will automatically adjust the printing parameters, such as ink volume, printing speed, printing pressure, etc., to ensure the best printing effect on films of different materials and thicknesses. This intelligent adjustment not only improves production efficiency, but also significantly reduces the possibility of human error.

3. Advanced alignment and positioning technology
In photovoltaic film printing, the alignment accuracy of the pattern is crucial. The Automatic Photovoltaic Film Roll-to-Roll Screen Printing Machine uses advanced CCD alignment or laser positioning technology to achieve accurate alignment of the film pattern. Regardless of how the material and thickness of the film change, this technology can ensure the accurate position of the pattern on the film, avoiding printing quality problems caused by inaccurate alignment. At the same time, the machine also has an automatic deviation correction function, which can adjust its position in real time during the film transmission process to ensure the continuity and consistency of the printed pattern.

4. Diverse ink and coating processing capabilities
The printing of photovoltaic films requires not only clear and precise patterns, but also the adhesion and functionality of the ink or coating. The machine supports various types of ink and coating materials, such as conductive ink, insulating ink, etc., to meet the needs of different photovoltaic products. At the same time, the machine is also equipped with a precise ink supply system and coating control system, which can adjust the thickness and uniformity of the ink or coating according to the material and thickness of the film to ensure the consistency and functionality of the printing effect.

5. Easy maintenance and upgrade
In order to adapt to the ever-changing market demand and technological progress, the machine is also easy to maintain and upgrade. Its modular design allows each component to be easily disassembled and replaced, reducing maintenance costs and time. At the same time, the machine also supports software upgrades and function expansions. Users can add new functional modules or optimize existing functions according to actual needs to further enhance the adaptability and flexibility of the machine.

The Automatic Photovoltaic Film Roll-to-Roll Screen Printing Machine shows excellent adaptability and flexibility when processing photovoltaic films of different thicknesses and materials. Its precise mechanical structure design, intelligent sensing and automatic adjustment system, advanced alignment and positioning technology, diversified ink and coating processing capabilities, and easy maintenance and upgrading together constitute the core competitiveness of the machine, providing strong support for the high-quality development of the photovoltaic manufacturing industry.

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